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生产现场的标识管理

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发表于 2022-10-16 10:41:30 | 显示全部楼层 |阅读模式

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本帖最后由 gaowenhua 于 2022-10-16 10:46 编辑

制造业现场标识齐全,意味着现场管理水平非常高,产品质量将得到有力保障。标识齐全不仅仅只是针对产品实物本身做好标识管理,针对的是制造业现场的人、机、料、法、环、测等各个方面都应做好标识管理。The complete on-site identification of the manufacturing industry means that the on-site management level is very high and the product quality will be effectively guaranteed.
The complete identification is not only for the product itself, but also for the people, machines, materials, methods, environment, measurement and other aspects of the manufacturing site.




 楼主| 发表于 2022-10-16 10:42:20 | 显示全部楼层

标识:记号,符号或标志物,用以标示,便于识别。"标识"既能代表图形类的符号,也用于表述文字,数字,方向标等记号,有着广泛的使用领域。本文将结合作者自身的工作经历和体会来聊聊制造业生产现场的标识管理,在实际生产现场,我们对标识应有更深层次的理解,标识其实就是一种规则,一种约定,一种简易文字或者简易图形表达的约定或规则,例如:安全警示标识、箭头方向标识、合格与否的状态标识(通常红色标识单表示不合格,绿色标识单表示合格)、人员的着装标识(辽宁舰航母上各类不同工种的人员着装)等。

Identification: marks, symbols or markers used for identification. "Logo" can not only represent graphic symbols, but also be used to express characters, numbers, direction signs and other signs. It has a wide range of applications. This article will talk about the logo management in the production site of the manufacturing industry in combination with the author's own work experience and experience. In the actual production site, we should have a deeper understanding of the logo. The logo is actually a rule, an agreement, an agreement or rule expressed in simple words or simple graphics, such as safety warning signs, arrow direction signs Status identification of qualified or not (usually the red identification sheet indicates unqualified, and the green identification sheet indicates qualified), clothing identification of personnel (personnel of different types of work on the aircraft carrier of Liaoning Ship), etc.





 楼主| 发表于 2022-10-16 10:43:56 | 显示全部楼层
本帖最后由 gaowenhua 于 2022-10-16 10:47 编辑

在质量管理体系:要求中出现标识的条款要求有三处,分别为:

1、针对文件的标识要求——7.5.2(创建与更新);

2、针对产品实物及质量状态的标识要求——8.5.2(标识和可追溯性);

3、针对产品防护的标识要求——8.5.4(防护);


In the quality management system: requirements, there are three requirements for items with identification, namely:

1. Identification requirements for documents - 7.5.2 (creation and update);
2. Identification requirements for physical products and quality status - 8.5.2 (identification and traceability);
3. Identification requirements for product protection - 8.5.4 (protection)


 楼主| 发表于 2022-10-16 10:45:38 | 显示全部楼层
做好标识管理,现场管理就成功了一半。

   在生产制造现场,一般都有:人,机,模具,工装,夹具,原材料,半成品,成品,危化品,包材,文件,记录,软件等,涉及到:人员着装、新进人员标识、设备标识、模具工装标识、物料标识、产品合格与否的状态标识、危化品信息标识、现场作业指导文件名称标识、各类管理制度名称标识、表单记录标识、软件编号标识、现场区域标识,物品定位标识,计量器具标识,目视看板标识,产品追溯标识,不合格品标识,异常或特别物资信息标识(试制物料,试制产品,报废物资,隔离物资,嫌疑物资等),工序工位标识,工序标识单转序标识,关键工序标识,警示标识,安全作业标识(如佩戴劳动防护用品),防触电标识,仓库中FIFO(先进先出)标识,评审结果标识(让步接收、退货、报废、降级使用等),防静电标识,产品防护标识:易燃易爆品的特别容器和包装要求等(防护条款),特别物资标识(如客供物资物料),产品法规标识(如CCC标识)等。
The on-site management will be half successful if the identification management is well done.

At the production and manufacturing site, there are generally: people, machines, molds, tooling, fixtures, raw materials, semi-finished products, finished products, hazardous chemicals, packaging materials, documents, records, software, etc., involving: personnel clothing, new personnel identification, equipment identification, mold tooling identification, material identification, product qualification status identification, hazardous chemicals information identification, on-site operation guidance document name identification, various management system name identification Form record identification, software number identification, site area identification, article positioning identification, measuring instrument identification, visual signage identification, product traceability identification, nonconforming product identification, abnormal or special material information identification (trial production materials, trial production products, scrapped materials, isolated materials, suspect materials, etc.), process station identification, process identification sheet transfer identification, key process identification, warning identification, Safety operation identification (such as wearing labor protection articles), anti electric shock identification, FIFO (first in first out) identification in the warehouse, review result identification (concession acceptance, return, scrap, degraded use, etc.), anti-static identification, product protection identification: special container and packaging requirements for flammable and explosive products (protection clauses), special material identification (such as customer supplied materials), product regulation identification (such as CCC identification), etc.



 楼主| 发表于 2022-10-16 10:46:36 | 显示全部楼层
如何才能有效和高效的进行标识管理呢?ISO9001的三大核心理念之一的“PDCA”就是做好标识管理的有力工具。“PDCA”分别表示:策划、实施、检查、改进。在企业内部可由相关责任部门或人员对以上诸多环节进行标识的策划,明确在现场的具体标识要求,可通过简单或简易文字或图案,为做到美观、一致,建议进行统一的策划并输出一致的形式或格式。有了良好的策划开端,接着就是在内部宣贯培训予以实际实施和执行了,并组织进行定期的检查和改进不足。坚持持续循环进行“PDCA”,现场管理水平一定是能够得到长足进步的。
How to effectively and efficiently manage the identification? PDCA, one of the three core concepts of ISO9001, is a powerful tool to do a good job in logo management. "PDCA" means planning, implementation, inspection and improvement respectively. In the enterprise, the relevant responsible departments or personnel can plan the identification of the above links and specify the specific identification requirements on the site. In order to be beautiful and consistent, it is recommended to carry out unified planning and output consistent forms or formats through simple or simple words or patterns. After a good planning start, the internal publicity and implementation training was actually implemented and implemented, and regular inspection and improvement were organized. Adhere to the continuous cycle of "PDCA", and the on-site management level must be able to make great progress.
发表于 2022-10-17 08:38:27 | 显示全部楼层
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发表于 2022-10-20 08:30:14 | 显示全部楼层

做好标识管理,现场管理就成功了一半。
发表于 2022-10-22 08:24:20 | 显示全部楼层
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 楼主| 发表于 2022-10-29 21:53:29 | 显示全部楼层
生产现场的标识管理才是我们能够防错的关键所在
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